04 600 xcsp polaris rpm,s low at fulltrotle

600pole

New member
I have 2 600 poles an 02 and 04 the 02 revs at 8000 to 8200 the 04 revs 7000 to 7200.Need to know is there is suppose to be a differance or not?
where should I start looking for a problem.clutches look fine machine has 1100 miles on it.Any help
 

cemmer

New member
Sounds like a clutch problem, talk to a good mechanic he can help you figure out what needs to be changed.
 

fredster

New member
600 liberty's should spin 8000-8200. Both my 2000 and 2005 have the same powerband and operating RPM.

An easy thing to be is check the belt tension. Is it riding up on the top of the pulley when you are stopped? A worn belt will pull your RPM's down pretty quick. If the two machines run the same belt (pretty sure they do) try swapping the belts.

You could try the same test on the secondary cluthes (swap them) and either find the issue or rule that out (don't try to engage reverse with a non-reverse clutch...I think the 04 had it, 02 didn't).

Another simple test would be to ensure that the throttles open all the way up - seems simple enough but you never know.

Are the power valves clean and not sticking?

Good compression on both cylinders?

If it's none of these, then YES the primary clutch spring or other problem would be suspect....

Good luck and please let us know what you find -
 

sleddog66

New member
At that milage, I would guess cleaning the power valves first.....then if not, the primary clutch second.
Oh, I guess Fredster is right, look at that belt first, then the other two.
 

600pole

New member
Thanks guys!The belt swap is a good thing to try I will try that first,just looking down at the primary clutch I can see some rust on the inside shaft that could be what is holding it up.
Exhaust valves cleaned first day I had it!!
 

600pole

New member
back from the ride

Hey Guys,Sorry for the late reply just got back from my ride over the weekend had to pack for road trip for work to calif.Heres what i have, put a new belt on and cleaned my clutch and valves again.I get a good rev up to 8000 rpm then drops alittle to 7500 7600rpm.So I gained 500 to 600 rpm with the fixes but am I asking to much to hold that 8000rpm?
The machine runs great and I had blast.
 
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