indy 500s wont move?

I got a buddy who is new into snowmobiling a got a good deal on 2 indy 500's Ive tried most everything I know? get the track off the ground everything spins turns fine....Put the track on the ground wont move? Put new belts on didnt help! everything is greased and all appears to look good
Suggestions as to what it is and what to do?
97 and 99 models
 

mezz

Well-known member
Have you checked the clutch sheeve's? Sounds to me like the belt is running to the bottom of the secondary & staying down. This can sometimes happen when a sled has sat for a period of time & then trying to move it. Just a thought.-Mezz
 

zimmbob

Member
Or did someone reassemble and not put the key back in the secondary?

If the key wasn't in, it wouldn't spin when no resistance was on the track either. Right? So it shouldn't be that.

I'm with Mezz. I bet the clutch sheeves aren't moving in and out like they should. There would be enough grip there when they are open to get the track spinning when off the ground, but not when there is resistance.

Open up the hood, lift up the sled, and watch the clutches. The secondary should compress with higher RPM's, and move the belt up the sheeve. If it isn't, or if the primary isn't opening up, you need to take them off and clean them good and probably replace parts as needed.
 

samc

New member
Has to be the sheeves on your secondary - belt adjustment! Belts to high, sled wants to move forward when the brakes on and stalls out, to low will not move, slips or the track takes a second to engage.
 

xc700LP

Member
flat spots

I had a indy 500 that did the same thing but it had flat spots on the radius of the weights. you might wanna check the weights.
 
thanks for the replys.....both sleds are doing it ....one of them the sled engages or moves for a while then wont move at all ...the other one sometimes will move but not as much as the other ....when each will move only a short distance maybe 10-15 feet then wont move and yes mezz both sleds have sat for over a year! How do I adjust the sheaves? Or is this something I should have someone more knowledable tackle? Chain tensioners? Running on one cylinder? Neither sled will obtain much over 4000 rpm! 4300 4400 tops!
Thanks!
 

Dsbasecamp

New member
While the sleds are running take a can of carb cleaner and spray around the crank seals... if they sat too long they dry out...will run but no power
 

snobuilder

Well-known member
check your plugs,...pull one plugwire at a time to see if it idles down or dies.
you could also have a mouse nest blocking the exhaust.
 
Too much play in each belt one has about 3" the other a strong 2 3/4" the one with less play is the one that will move more but only slightly any resistance and done for!
How do I fix?
 

big10champ2003

New member
Formula III,

If I were you I would start to narrow down my options. Start with the easy things first. Take off the exhaust pipe, check for mouse nests ect. Use an air hose and make sure air blows through nicely. Also check the exhaust manifold for same prob, and do the same. With the manifold off you can check for mouse nests in the cylinder as well. "I have seen this before in sleds that have sat a while" Sometimes mice build nests in the cylinder itself. If nothing, put it all back on and do the same to the carbs. If nothing there check your plugs one at at time. If still not the problem, then I would check your clutch. Check your rollers and weights for flat spots. If they are worn flat this will cause them to stick when they get to that point and then stall out causing your sled to not move until you build up enough power to force the weights beyound that point, so it depends on where the flat spots are if there are any at all. If that dont work check to make sure the clutch compresses smoothly. Run the motor and give it a little gas and see how easy the clutch engages, just needs to move a little. If it seems to work fine, play with the amount of throttle and see if you can see it grab the belt, if it grabs the belt but then wont move I would say its a drive shaft bearing. If it wont even grab your belt before it boggs and stuff then I would say its your carbs or clutch.

Finally If none of that works I would pull your suspension out and then take your track & drive shaft off and check your drive shaft bearing. It could be shot and causing you not to have any power because you cant turn the bearing, and then every once in a while it will give and move then lock up again.

These are all things you should be able to do on your own.

If you need further help just ask. Those 500 motors are like tanks, they're awsome!
 
all is fine I put on a jackstand and let run and watched the cluthces and they are working fine so I changed plugs put in some fresh gas and thought I'll rev it up to 7000 rpms and see if the cluthces open and move and they did no problem so I took off the jackstqand thinking lets see if this baby will move? sure enough zippy and quick not the power I'm used too having 700 and 800s but quick...same thing worked for both sleds so all is good! Carbs all that fine no mice leftovers! Need snow now!
 

snowbuff

New member
Open up the hood, lift up the sled, and watch the clutches. The secondary should compress with higher RPM's, and move the belt up the sheeve. If it isn't, or if the primary isn't opening up, you need to take them off and clean them good and probably replace parts as needed.


This info is backwards. The PRIMARY compresses and the secondary opens up.

FYI
 

zimmbob

Member
Yeah, my bad. Don't know why I can't ever keep those straight (the names of them) in my head. I have to think about it each time, and always seem to choose the wrong term...
 
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