Backfiring

squat

New member
Yup. There is a vacuum tool you can get or your dealer will have it. Ask around, someone you know might have one.
 

arcticgeorge

New member
a lot of good answers on Sno-Tech Magazines site

here's something i found on sno tech magazines web site about a sled that backfired.........................First off add some isopropyl to the fuel and see if it works better after the engine has run long enough to work it through the fuel and combustion system. Getting deeper, you could check the compression on each cylinder to make sure they are within 10% of each other. If they are, remove the carbs and check to see that all of the piston intake skirts are intact to allow proper intake vacuum for fuel. This could also be a matter of sucking snow dust into the combustion chamber, giving the impression that a plug is fouling. Plugs can’t burn water, and will act like they’re fouled.
 

motor_slut

New member
Bad reeds, bad crank seal, or crank is out of phase. Ether will confirm a bad crank seal, visual inspection will confirm bad reeds, and some marking and measuring will confirm a crank phase issue.
 

snohawk

New member
I had the same issues on 500 I bought this fall. Thought that the carbs were dirty, old gas, old plugs. step 1, I cleaned carbs put new plugs and good gas. Still backfired on the PTO side. If I disconnected the TPS sensor on the carbs the backfiring would stop, Check carb sync and tps both ok. I moved carbs from onr sled to another ( 3 500's in the garage ) problem remained with the sled, then I tried a wire harness and the problem seem to go away, I ordered a new harness and install. The problem came back. After playing with this sled for a complete day I found that when the engine temps ran 150 degrees the backfire was very slight but would be bad at startup and until 150 degrees. The problem was crankshaft indexing and a bent rod on pto side.

My suggestion would be to check the carbs first and then the crankshaft indexing, if I would have done this in this order it would have saved me a lot of time
 
could be, I would pressurize the coolant system, but easy for me to say cause I have the equip. to do so. has your coolant gone down?
 

indy_500

Well-known member
Check tps and make sure carbs are synced. Also, what does it idle at? My carbs were out of sink (slides lifted up too high) and it was idling super high (3000 rpm) and everytime i let off the throttle it backfired, but it wasn't a loud backfire.

I had coolant coming out of every gasket on my motor and it was due to a bad thermostat. It didn't allow coolant in and pressurized the whole cooling system making it seep out everywhere. You don't have head gaskets fyi, you have o-rings that can easily tear or not be seated correctly.
 

jsled82

New member
yup the carbs arre out of tune or it could be that one clyinder isnt getting spark thats what happen to mine the CDI was bad.
 

doomsman

New member
It sounds as if you messed the cables up when you pulled the carbs to replace the fuel pump. check those and look at the fuel lines any kinked?
 

wishbone

New member
Crank phase.

I bought a 2000 500 in rough shape but only had 1700 miles and was cheap!! Ran weird like yours, figured a carb problem, no big deal right. Wrong! If you can remove both plugs and insert a rod, dowel or screwdrivers in each hole. Slowly roll motor over. The two pistons should be 180 degrees apart and the rods should never move in the same direction. Mine did. Check it out and let us know.
 

wishbone

New member
If when your fuel pump went out and the crankcase got filled with fuel, it is common to have the motor hydraulic lock and the crank slips in one of the pressed joints. I guess it is kinda common. I parted my sled out,cause it is a pricey repair. Good Luck
 
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