There was mild profanity during the dash install. Except for the small console extension, it is all one piece and you have figure out what can be hooked up after it is in place and what needs to be hooked up before then. As they say, it builds character.
Gary, it does look like a fuel gauge but it’s actually a temp gauge, which was also not very common in 1974. As you said, the instrument layout and square gauges were a big departure from the round crowd of the day. I’ve always thought that they couldn’t decide if this sled should have a luxury look or a performance look so it has elements of both.
Looking good! Stick with Chap, the heck with the Deere. My first Deere was a bad mistake. Should have went with the Merc Trail Twister!
I’ll admit that I have a soft spot for the Chaps. I like they way they look, sound, and ride. Conversely, most of the Deere line has never been a big draw, with the one exception being the 76 – 78 Cyclones, They are such a solid sled and incredibly tough. The 440 SSX will run circles around the 440 Cyclone in a speed showdown but if I’m in a cross country race, I’ll go with the Cyclone chassis.
Looking good! Questions that have been rolling around in my brain through this whole rebuild, where do you get decals and how expensive are they? If they aren’t NOS, how does someone find the dimensions to make a copy? I know for auto’s there are lots of alternatives, but snowmobiles?
I use a company called The Sled Printer, out of Slinger WI, I believe. I don’t know the process they use to duplicate the factory decals but it’s pretty amazing. The colors are dead-on and they fit perfectly,. They are some of the most service-oriented people I’ve ever dealt with. I’ve ordered complete kits, individual pieces, and custom work from them and they’ve nailed it every time.
Decal cost varies with the make/model/year of the sled and is usually in the $150 - $300 range. Let's take your "future" EW for example

. They don't have an EW Kit but the SW kit runs around $150 and I’m sure they would change the SW decal to an EW for a small fee.
Next task will be to get the 440 CCW stripped down and detailed. Otherwise, all it should need is a carb cleaning and new jets. I figure it will take me about a week.
