Polaris 900 Speed problem

[Polaris900Fuzion]

I have a 05 Polaris 900 Fuzion. The motor was rebuilt 100%. I am having an issue with it not going over 6,000rpm. It also won't exceed 75mph. It gets to 75 quick, but will not go past that speed or rpm. It does have an aftermarket clutch in it that doesn't engage until 4,000. It acts like the computer cuts out but the clutch is what is getting me. It was on the sled when I bought it with the blown motor. any help would be great!

 

[raceinsnow]

Ok when you say the motor was rebuilt 100% was the fuel filter replaced?Was the tps sender checked?Both of these could cause this problem.What do you mean when you say after market clutch?Primary or secondary?Who makes the clutch?Just a start lets go from here.

 

[HIGHLANDER]

clutch

 

[zimmbob]

Maybe Skylar can chime in. He fixed his buddy's sled like this all up, and probably knows what's up.

 

[srt20]

check the clutch first. weights bushings spring.

 

[jay]

When I bought mine. 90 was all it had. took it to the dealer and they told me that where the cable is attached to to the motor that it was not set properly. I would check that first.

 

[HIGHLANDER]

cluches 1st.

 

[snofarmer]

does it have a new belt? My 600 fusion wouldnt go past 6500 rpm, and 65 to 70 mph is all i could get. then i tried my new spare belt and it would do 8000 rpms and 95mph. It was all stock though.

 

[Polaris900Fuzion]

Not a belt issue. Has a 190$ polaris belt on it. As well as a DAYCO snowmobile spare belt.

 

[Polaris900Fuzion]

Don't know who makes the clutch.. I do know its the primary. Also. The fuel filter was checked yes. How would I go about checking the TPS out?

 

[Polaris900Fuzion]

what was the cable called? The only cable it has is the throttle and oil injection...and those both are operating properly.

 

[Polaris900Fuzion]

Also. Who's Skylar?

 

[Polaris900Fuzion]

The only reason I know its an aftermarket clutch is because the previous owner said the primary was aftermarket. Also, its pretty easy to tell when the sled kicks in at 4k. Sucks but until I figure the problem out I will be using it.

 

[zimmbob]

Also. Who's Skylar?

Skylar is a moderator here. He's been working on his friend's Fusion 900. He knows the sled pretty well. Just thought maybe he'd be on and could trouble-shoot for you.

 

[raceinsnow]

Its a polaris clutch with a after market clutch kit in it.First take the belt off and then look for the x that lines up all three pieces and then remove the bolts that hold the cover on.Take the spring out and then see if the weights move free and there is no damage from the weights hitting the spider.The other thing to check is if the clutch will close all the way and is smooth.How many miles are on the clutch?You might have to replace it,the big bore motors vibrate more and rattle the clutch to death.

 

[Polaris900Fuzion]

What about checking the TPS? How would I go about that?

 

[Polaris900Fuzion]

ttt

 

[raceinsnow]

What about checking the TPS? How would I go about that?

You have to make or buy a tester.You will also need a ohm meter.This information is available on hardcoresledder.com.Were do you live?If you live close to me I can set it for you.

 

[Polaris900Fuzion]

Fort Wayne Indiana. A little too far.

 

[RMKrick]

With the belt off does it rev higher or 6 grand?