Servo Motor

jgrams

Member
I installed a new servo mortor in 05 F7 and it also doesnt work when at 7000 RPM. What else could it be? How do you test a servo motor?
 

ezra

Well-known member
keep the cover off the servo motor and right after the sled is started the servo will cycle like 3 times real fast then you know it is working
 

bedgar7

New member
If working correctly I believe it should only cycle once. When not working correctly it cycles two more time to try and clear the fault. If it faults the light on the ECU should show the fault.
 

sabercat

Member
On carbureted model: the servo will cycle once each time the engine is started. If the servo cycles three times and then quits, the cable lengths are incorrect and must be adjusted.

On EFI models: the servo will cycle once at 7100 RPM. If the servo cycles three times, cable length adjustment or valve inspection is required.

When the engine is first started (2004/2005 models), the exhaust valves will cycle once at low RPM (2500rpm) on all models except the Firecat 700 EFI and carburated models. On these models, they won't cycle until 7200 rpm.

The servo motor consists of two circuits. One circuit is a DC circuit, which operates the DC motor within the servo, and the other is a potentiometer, which measures the resistance, amperage, and servo pully position.

The computer within the CDI unit and ECU have been programmed to operate the servomotor between a low and high resistance range. If resistance is not within the range, the computer will shut down the APV circuit. The computer will then make a total of three more attempts to cycle the power valves. If the correct resistance, amperage, or pulley position isn't seen, the APV circuit is shut down and no more attempts will be made until the engine is shut down and restarted.
 

ezra

Well-known member
saber good info were the 03 and older the same?if so all my older cats had bad adjustments from day 1 would not supprise me.my zr zl and 1m all went 3 times fast when started 01 to 03.sorry for the bad info jgrams
 

ranlam

New member
I have a 03 ZL 600 fuel inj. It goes great until about 40mph then bogs. I cleaned the valves but it still bogs. Are the cables out of adjustment?
 
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